Warehouse Conveyor System: modular conveyor system INTELIS

What is a warehouse conveyor system and modular conveyor system?

A warehouse conveyor system is a mechanical handling solution used to transport goods (bins, trays, or cartons) automatically from one point to another within a facility. It reduces manual carrying and optimizes the internal flow of products.

How a modular conveyor system works in logistics ?

Unlike traditional welded conveyors, a modular system like SAVOYE’s INTELIS consists of standardized, pre-wired “Plug & Play” sections. Each module has its own intelligence, allowing you to snap sections together like building blocks. This makes it incredibly easy to install, extend, or reconfigure as your warehouse layout evolves.

Benefits of a warehouse conveyor system and modular conveyor system

Improve flow efficiency with a warehouse conveyor system
Increase flexibility with a modular conveyor system
Reduce operational costs with automated conveyor systems

Silent and energy-efficient warehouse conveyor system with modular conveyor system design

Intelligent, modular, quick to install and very energy efficient… INTELIS® is not short of assets. Fully developed by SAVOYE, this range of conveyors covers the handling of light loads (up to 32 kg).

PLUG & PLAY ARCHITECTURE

Modular conveyor system for flexible warehouse conveyor system integration

Its innovation lies in its fully modular architecture. INTELIS is solely made up of standard elements, which are 100% independent which are connected directly on site in Plug and Play mode. Each module has its own mechanical and electrical structure, and its own control unit: it is delivery ready to be installed and connected up. Straight, curved, grooved, 45° and 90° transfer modules meet all handling needs: launching, picking stations and sorting for shipping.

RAPID SET-UP

Scalable warehouse conveyor system with modular conveyor system architecture

Manufactured with a reduced number of parts, INTELIS has a connector system that is directly integrated into the spars. Does the configuration of the line change? Configuring the electronic card can be done at any time, either directly or remotely. Lastly, if the installation is extended or moved to another site, all parts can be reintegrated regardless of the new configuration. The installation can be changed rapidly and simply depending on your requirements, busy periods and configuration of your warehouse.

MAXIMUM AGILITY

Warehouse conveyor system adapting to your business volume with modular conveyor system

INTELIS’ controls are fully decentralized and don’t require any programmable controller. Each module has its own electronic card that enables it to adapt its behavior depending on its own configuration and the flow to be conveyed. The elements are capable of accelerating automatically to catch up with downstream loads, accumulate packages without pressure, for greater fluidity and responsiveness.

SIMPLE MAINTENANCE

Easy maintenance of warehouse conveyor system with modular conveyor system technology

If an electronic card needs to be changed, or an electrical box replaced, these operations can be done easily. Depending on the type of module, the electronic cards can be configured, either by adjusting the encoder discs, or via remote transfer or with an SD memory card. Lastly, thanks to the limited number of parts in their design, the INTELIS modules significantly reduce the amount of space required to store spare parts.

100% electric

motors that are directly integrated in the rollers and a Stop&Start principle

Plug & Play

agile, flexible and ready to go

Agility

Highly adaptable to your business, whatever your flows

Highly adaptable warehouse conveyor system with modular conveyor system for all logistics flows

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How much does a warehouse conveyor system cost?

The cost of an INTELIS system is highly competitive because it significantly reduces installation and engineering hours. The total price depends on the linear meters required and the number of “intelligence” points (diverters, merges, or curves). At SAVOYE, we provide scalable pricing that allows you to invest only in the modules you need today, with the ability to add more as your volume grows.

What is the ROI of a modular conveyor system?

The ROI for the INTELIS system is one of the fastest in the industry, often achieved in less than 18 to 24 months. Savings are generated through:

Reduced Installation Costs: up to 50% faster to set up than traditional systems.
Energy Efficiency: the system only runs when a load is detected (Stop & Start technology), drastically lowering electricity bills.
Operational Flexibility: the ability to reconfigure the system yourself without hiring expensive external contractors.

How long does it take to install a warehouse conveyor system?

Thanks to the Plug & Play technology of SAVOYE, installation time is reduced by half. While a traditional system might take weeks of on-site wiring and testing, an INTELIS modular conveyor can be assembled and operational in just a few days, depending on the complexity of the circuit.

Can a modular conveyor system integrate with WMS or WCS?

Absolutely. Each INTELIS module is equipped with on-board intelligence that communicates natively with our WCS (Warehouse Control System). This allows for real-time tracking of every carton on the line and seamless integration with your ODATiO WMS for advanced routing, sorting, and order prioritization.

Is a warehouse conveyor system suitable for high-volume logistics?

Yes, it is engineered for it. SAVOYE’s INTELIS conveyors are designed to handle high-cadence flows (up to several thousand parcels per hour) with extreme reliability. The modular nature actually increases uptime: if one section requires maintenance, it can be swapped out quickly, ensuring that your high-volume logistics operation never grinds to a halt.